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Have you measured the current though the wire? Since 16ga wire is only rated for 13a, it would seem that there may be something off in your calculations. I always thought that the high beam and low beam filaments lit separately. FYI, it is common to add relays to headlights to provide more power...

I believe that end is called a female snap-lock. Here is an example of an adapter cable. Metra 40-CR10 Antenna Adapter Todd

How new is your top?

I have had good results using S100 cycle cleaner. S100 Cycle Care Products | Home | S100 Cycle Care Products Does not destroy painted surfaces.

I've used gummi Pflege with good results.