1970 Fury III Convertible 126115 miles: Intro & Planned 440/727 Swap

Thanks 70Cat
LOL!!!! For $999.99 I'll go without the sticker. :bs_flag: Maybe I'll send the seller a :wtf:email. What really weirds me out is the add says "1 sold".
Do you have a picture of the decal? No mount for the jack and crowbar that I can see. Thanks, Ben
 
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2931184.jpg

found it here
Jack Instructions Decals Mopar Chrysler Dodge Plymouth
 
GAS TANK
Sending Unit
· Gas tank sending unit: wire wheel pipe at filter screen/sock mount. Wire wheel circular mounting surface. At gas tank, 80 grit sandpaper & rags on mounting surface.
· Van's Filter screen sock CHZSND438: I shined light through it and found that there is about a quarter of an inch between the bottom of the hollow pipe mount and the base of the filter. Installation is simply a matter of pushing the pipe all the way down to the end of the hollow tube such that it seats against the bottom of the tube that is the pipe mount.
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Van's Lock Ring & Seal CHZTNKLR1: cardboard on the floor and the side of the workbench and leaned the gas tank against the side of the workbench such that the fuel tank sending unit mounting surface was horizontal. Keeps the rubber gasket from sliding down.
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Van's gasket and lock ring set $5
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I put the rubber washer/gasket in place. Sending unit: slips down through the hole. It has 2 tabs that lineup with 2 slots in the gas tank mounting area. Orient the sending unit so that the fuel outlet pipe faces up when installed in car and continue lowering it down into the gas tank until the 2 tabs engage the 2 slots and the circular mounting surface of the sending unit is flat against the rubber gasket.
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New Lock Ring: did not seat on outer edge of sending unit mount. ID: 2.11”. Original Lock ring ID: 2.15”. Used original lock ring. 3 lb hammer and large chisel: Tap lock ring clockwise until highest point of lock ring centered under bottom tab. There are 3 tabs on the gas tank. Try to keep lock ring centered inside the tabs.
PXL_20201113_225349770.jpg

· Gas Tank: on work bench
· Van's Filler Neck Grommet FTG6776: Dust boot side faces out. Squeeze edges into mtg area. At the end used flat blade screwdriver to pry the grommet over the edge of the mount. Plug filler neck grommet with clean rag.
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7 Drain Plugs Installed in trunk pan
Awaiting gray herringbone vinyl trunk mat ordered off eBay
1 DRAIN PLUGS.jpg

BTW, Van's sending unit ground strap is useless. Too short.
2 GRND STR.jpg
 
GAS TANK INSTALL
· Gas Tank straps: turn sideways, put bottom notch on base of triangular install area, turn until right side up. Leave hanging under car. This is what the tank straps look like from the back.
3 TANK STR.jpg

4 TK STR.jpg

Rear of tank and metal panel that tank straps mount inside.
5 TS & REAR TK.jpg

· Van's Fuel Tank Pad TPD020, Gas tank insulator pad: I used two pieces of duct tape rolled to hold the insulator pad in place during install. I had flattened the pad using large pieces of wood on a table. The large rectangular slot at one end of the pad goes around the filler neck area. Sorry, forgot to take pic of pad on top of tank. Fits well. Congrats to Van's.
· Gas tank: Helper and I moved the tank in from the side of the car above the straps and put it in position between the rails of the subframe. The front of the tank has 2 indents where the straps go in front of the tank. Used those as a guide while pushing the tank all the way back against the back of the straps; installed 2 nuts on 2 studs for the straps. 9/16 long socket, 3/8 stub ratchet. When I could push up on the tank & feel that there was very little distance between the top of the pad and the bottom of the trunk pan, 9/16 long socket, 10 inch extension, 3/8 torque wrench at 50 inch pounds.
6 TS & TK FRONT.jpg

Straps torqued. Hoses installed. Ground strap for sending unit installed.
7 TS TOP.jpg

8 TS TOP.jpg

Tank bottom looks a lot nicer
9 TK CTR.jpg

10 TK LS.jpg

11 TK RS.jpg
 
FILLER NECK
· Filler neck: I could not get the filler neck to install dry. Lubricate bare unpainted area up to ridge with white lithium grease, because it dissolves easily in petroleum products. (Excellent for cam lobes for that reason) Slide Filler Neck through dust boot and into grommet until it clicks into place. This is something I could feel. Also I could tell it was an right position because the mounting bracket was flush to the sheet metal panel above the filler neck and I could push the filler neck no further forward. Install mounting screw: 7/16 short socket, 3/8 stub ratchet. Internet opinions are against white lithium grease in contact with rubber because it will supposedly degrade rubber by swelling it. However, most of the grease came off at the dust boot. It is also notable that the grommet is probably not all rubber but has synthetic ingredients as well. Sil-glyde is a silicone grease, but although gas attacks silicone, it can clog things upstream like fuel filters. I could not get the filler neck to install dry, so I chose my poison based on past good white lithium grease experience.
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LS view
12 FN LS.jpg

RS
13 FN RS.jpg
 
**** Happens
I shut my hood and my III emblem fell off the fender.
PXL_20201115_163332739.jpg

I had some press fit/clamp washers
PXL_20201115_163240288 E&W.jpg

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For reference
PXL_20201115_200912123 eng comp.jpg

Left side wheel well removed. You can't access the rear of either emblem by removing the wheel well.
PXL_20201115_185043645.jpg

Fortunately the III emblem can be accessed thru the driver's side door. I used the square/ratchet side of a 5/16 long socket to push the washers on, while reaching over the door with my left hand to hold the emblem in position.
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III emblem held firmly in place
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Fury Emblem seems very firm fit. Good thing, because I think you'd need to remove from the wheel well the subframe and front bolts, plus all the rear mounting bolts for the fender to get to the back of of that emblem. Hope the bottom rear of the fender could be moved outward to give access. If that didn't give enough room, prop up the hood, remove the hood hinge bolts and the entire wheel well....and and and
 
upside is that it didn't fall off while on the road.
And it took me longer to find the press fit washers in my speed nuts bag than it did to install them. The fender is a replacement fender from a PO side swipe. I have had the car for 7 years with nothing holding that emblem in place. Really lucky it feel off in the garage. I need to look at the passenger side emblem tomorrow, but I believe that fender is original,
 
Taillight and Side Marker Wiring
Right Side
PXL_20201120_203034171 rs pan.jpg

Left Side
PXL_20201120_203224116 ls pan.jpg

Center
PXL_20201120_203156517 ctr pan.jpg

Trunk Mat being flattened. It's delivered rolled up.
PXL_20201120_202732936 flat.jpg

Trunk mat, herringbone pattern, ebay, for c-body convertibles, 1969-1970
PXL_20201120_204826574 ctr tm.jpg

Yes, some weatherstrip is MIA
PXL_20201120_204842168 ls tm.jpg

Aftermarket Jack and Hook after cleaning on wire wheel. No Pentastar anywhere.
PXL_20201120_210742673 rs tm and jack.jpg

Base and lug wrench getting paint
PXL_20201120_214905903 paint.jpg

This is as close as I could get to the factory diagram
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Base installed
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TRUNK (CONTINUED)
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CLEANUP FOR WEATHERSTRIP, die grinder, sand paper, rags, drop cloths
Missing section
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Remove old glue and pieces of rotted weatherstrip
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Quarter Panel Part #s Exposed
Left
PXL_20201121_181411628 LPN.jpg

Right
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Debris, very dirty job
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I'm enjoying revisiting this job so many years later albeit vicariously. Did the same thing about 16 or 17 years ago on my Polara. The replacement lock ring back then was junk so it appears nothing has changed LOL.
The good news is that I drove to the gas station yesterday, put in gas, and it hasn't leaked a drop. I had 3 people come up asking about the car. It was nice to pop open the hood and show them the clean engine bay with 440, rather than filthy engine bay with 318. 1 person asked about buying the car. I smiled and said, "Not for sale."
A black man said, "I'm staying here til you leave so I can hear it breathe." I fired it up for him, and he looked at me and said, "Man, that car can breathe!" I left the station at high speed so he could hear it breathe deep.
 
TRUNK WEATHERSTRIP
BODY ID
· VIN matches Serial number on left side trunk weatherstrip rail. Only way I know to tell if a c-body has been rebodied. No serial # on radiator support like B-body.
PXL_20201121_210102650 VIN.jpg

PXL_20201121_210517340 S#.jpg

Chrysler Part Number for original weatherstrip. Would have been a lot easier to work with. Think: built in corners and attachment extensions to fit rail indents.
PXL_20201121_211247478 orig WS PN.jpg

3M Super Weatherstrip Adhesive, 5 ounce tube, black, PN 8008
PXL_20201122_171017240 WA.jpg

I used disposable mechanics gloves, despite 8 million warnings on tube of adhesive. Ridiculous!
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· 3M Super Weatherstrip Adhesive, 5 ounce tube, black, PN 8008: apply 1/8” to 3/16” wide strip across weatherstrip mounting surface. You don’t need 5 ounces to do the job but the big tube is a lot easier to squeeze. I did the weatherstrip install in 4 parts. You need one person to hold the side and one person to hold the corner. So essentially I applied a side and a corner worth of weatherstrip adhesive and then applied the weatherstrip.
Right side in process
PXL_20201122_163334110 WA apply.jpg

· Weatherstrip: came with the car when I bought it in 2013. Package says Mitchell Motor Parts, Fairmount Georgia. There is no part number on this weatherstrip. Also, Mitchell may no longer be in business. The weatherstrip mounts with the flat side facing down against the adhesive, the narrow side facing the inside of the trunk and the angled portion facing up and out. The drying time is 4 minutes minimum, so we held the weatherstrip in place for 5 or 6 minutes or longer. This is particularly important at the corners, because this weatherstrip does not have any corners built-in. It also does not have the extensions that go into the indents in the sides of the mounting surface rails. It’s just a length of straight weatherstrip. My wife gets a gold star for holding the weatherstrip in the corners and talking to me about nothing throughout a job that took about 45 minutes total.
· Note: the trunk light in my car works, so I did disconnect the negative battery cable before performing this weatherstrip install.
Back edge in process. Cut to fit.
PXL_20201122_164831675 WA apply.jpg

· 2nd note there were 18 feet of weatherstrip in the package at least according to the writing on the package. I had about 70 inches left after I cut it. Easier to see shape of weatherstrip if you look at lower right.
PXL_20201122_172415435 Leftover WS.jpg

Trunk Weatherstrip installed
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Left side rail, serial number is below weatherstrip toward front. Interesting, but not sure how many sellers will let you tear up their weatherstrip to see serial #.
PXL_20201122_172537275 ws ls.jpg
 
Trunk Weatherstrip
Front rail
PXL_20201122_172515093 ws front.jpg

Right side
PXL_20201122_172526112 ws rs.jpg

SIDE TRIM, RS FENDER
3M Plastic Emblem and Trim Adhesive, 1 ounce, part number 03601:
· Peeling Side Trim: I had 2 friends recommend this 3M product for reattaching the end of the rubber/vinyl piece on the right side fender trim. It started to peel off and was leaving a residue behind on the aluminum backing.
· Clean the last 4 or 5 inches of the aluminum mounting surface with a die grinder. Didn’t do any more than that because I was afraid I’d peel off more of the trim.
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· Cover the mounting area in trim adhesive. Press the rubber trim against it. Wipe off excess with a rag. Set up time is 30 minutes so you need to take masking tape to hold it in place. I used medium stick painters tape hoping it wouldn’t leave a residue on the fender or pull off the trim when I remove it.
PXL_20201122_210437604 trim tape.jpg

Why weatherstrip when garage kept and never driven on rainy days?
Sooner or later, I'm going to drive the car to a body man for repairs and later on a long trip to a show. Weatherstrip keeps unexpected rain, air noise, and insects out. Should've have gotten off my *** and done this stuff earlier.
What else is blocking a trip to the body man?
FRONT TIRES (rear tires are only a couple years old, no mileage)
· DOT Dating: as you can see from the picture, the current front tires don’t look too bad. In fact I would never thought there was anything wrong with them. However, maximum age for a tire that is in road service is supposed to be 10 years. All tires made after 2000 have at the end of their DOT number of 4 digit code. The first 2 digits are the week of the year tire was made and the 2nd 2 digits are the last 2 digits of the year it was made. Thus if a tire has 1519 as the last 4 digits of its DOT number, it was made in the 15th week of 2019. For tires made before 2000 they will have a 3 digit DOT number. If they were made in the 1990s those 3 digits will be followed by a small triangle. The digits on my Continental tire are 048 with a small triangle behind it. Tires made week 4, 1998. I was surprised to find in examining these tires and thinking about whether to transfer of them to different rims, that they are actually 22 years old. They definitely need to be replaced and the car is unsafe to drive long distances until that is done.
PXL_20201122_172843125 orig tire.jpg

· Cooper Cobra white letter tires received by FedEx. Tires Easy out of Alabama is the eBay seller. My problem is that it’s Thanksgiving week and the shop that I’d like to install the front tires and align the car is essentially closed for the week. So that’s a delay.
PXL_20201122_172655608 tires.jpg

28" height matches original height. Size matches current front tires.
PXL_20201122_172710065 tire size.jpg
 
CHECK TIMING, FIX OTHER ISSUES
Looks good, but runs good is important too
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Gradients don't make much difference, except at initial assembly. Can't see them with a timing light,
Gold is zero, timing mark. Whites are 10 & 20° BTDC
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· My 1970 Plymouth Fury convertible did not come with electronic ignition. I had two members whom I trust recommend Rick Ehrenberg’s electronic ignition conversion Kit. After doing some price shopping and considering value versus price, I agreed with them and bought Rick Ehrenberg’s kit. for MOPAR 440 Hi-Rev Electronic Ignition Conversion Kit OEM Specs Charger Plym. | eBay

· In his specifications he says that total timing, with the vacuum advance disconnected, at 3000 RPM should be 33 to 34° before top dead center. He says this is usually a good compromise on pump fuel with streetable compression ratios. Mine is 9.2:1.

· Process: Check to see if total timing is still within Rick Ehrenberg’s specifications after over 100 miles of driving.

1. I warmed up the car by driving it for 5 miles.

2. I pulled the vacuum advance hose off the vacuum canister and plugged it.

3. I hooked up my timing light to battery positive and negative, spark plug wire from number one cylinder, coil negative post.

4. I raised the idle vacuum to 2500 RPM and, using my dial back timing light, found a total timing of 30° before top dead center. I checked this because every magazine article that I’ve read on setting total timing recommends an RPM somewhere between 2500-3000. I thought it would be interesting to see how many degrees of advance Rick Ehrenberg’s distributor would add for that last 500 RPM.

5. I raised idle vacuum to 3000 RPM per Rick Ehrenberg’s specifications and found a total timing of 34° before top dead center, still perfectly on spec. In other words, in 100 miles of driving, there was no variance between where I originally set timing and now.

6. I reconnected the vacuum advance hose to the distributor vacuum canister. Again using my dial back timing light, I found 55 – 56° before top dead center. Rick Ehrenberg’s specification is 50° to 56° before top dead center. The reading is within spec and 3000 idle RPM simulates a high-speed steady cruise.

7. I reduced idle speed to 850 RPM, which is where I like it. You can set your idle speed to whatever you want to. In my opinion if you have total timing with vacuum advance disconnected at spec, then idle timing just happens to be whatever it is at the idle RPM that you select. At 850 RPM my idle timing is 14 to 15° before top dead center. I disagree with setting timing by idle alone because it doesn’t determine whether the mechanical advance in the distributor is working properly. Total timing with vacuum advance disconnected determines whether mechanical advance within the distributor is working or not. (Obvious: we should still check idle timing, but I've never seen a distributor where mechanical advance worked right and idle timing was a problem, ...like retarded, ATDC or something)

8. Test Drive: wide open throttle, lots of power and no knock. Cruise at 50, 60, and 70 mph: runs steady and no knock. Based on the above checks and the test drive, I chose to leave the timing exactly where I had set it. Ehrenberg gets an A+ so far.

Belt Stretch
PXL_20201124_210601403 alt.jpg

· Stretched over first 100 miles of use. Got loose feeling.

· Alternator Belt, V-belt: Dayco 15475. Loosen pivot bolt and lower bracket bolt at adjusting strap. 1.5” dowel between alternator and water pump housing, hold with left hand below alternator. Right Hand: Tighten adjusting strap bolt, ½ short socket, 3/8 torque wrench at 200 inch pounds. Tighten pivot bolt @ 30 foot-pounds, 9/16 short socket, 3/8 torque wrench.

· Power Steering Belt, V-belt: Dayco 15415. ½" breaker bar in opening in power steering pump bracket, cheater pipe over top. Pull top towards right side. Tighten adjusting and pivot bolt to 30 foot-pounds, 9/16 long socket, 3/8 torque wrench.

Side Trim:
· 3M Plastic Emblem and Trim Adhesive, 1 ounce, part number 03601: It Works. Black side trim held tight to aluminum backing
PXL_20201124_191622903 st.jpg

Door ding is on agenda to get fixed
PXL_20201124_191632414 st.jpg

Trunk

· because of the thickness of the weatherstrip, the trunk lid needs to be shut with some force now. I believe the seal is very good.
PXL_20201124_214240895 trunk.jpg

· Test Drive: noise from the rear end was eliminated. At least I did not notice it in driving 5 miles including highway speeds

· At the rear edges of the trunk where the 2 side channels beside the weather strip drain, there was surface rust on the right side. I scraped and sanded it away. Applied 3 coats of Loctite Rust Neutralizer. Spot applied to other areas along the rear trunk edge.

LUG NUTS
Years Ago I converted from left-hand to right hand thread for the wheel studs on the driver's side. If you buy a 1971 or later c-body, you won't have this problem. I also converted from 4 wheel drum to front disc.
· Lug Nuts, left front tire: the lug nuts on the other 3 tires are ½ X 20 thread chrome acorn lug nuts with tapered ends. They measure 13/16 inch hexagonal. The lug nuts on this tire were ¾ inch hexagonal, conventional. Yep, car had 2 different sizes of lug nuts. Dumb. Advance Auto: purchased 8 acorn lug nuts, Dorman 711 – 201, chrome, 13/16, tapered end to match a lug nut that I brought along. Unfortunately, they come in packs of 4 and are made of Chineseium. At least they work.
Old Nuts
PXL_20201124_223129675 ol.jpg

· Install new lug nuts, torque 65 foot-pounds, 13/16 long socket, 8 inch extension, ½ torque wrench.
PXL_20201124_223112564 nl.jpg

· Lug Wrench/Prybar: matched a spare to 13/16 lug nuts. Placed in trunk. Put the old lug wrench on a shelf.

Tires and Alignment
· Stopped by Cassidy Auto and spoke with Patrick Cassidy. Scheduled install of 2 tires and alignment for Tuesday of next week. He was very impressed with the 70 Fury and said, “It’s starts immediately, just like a fuel injected car.” I got big smiles from him and the Matco tool rep, who was onsite.
 
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Tires

· Bleche White Tire Cleaner, Advance item 7040512: I bought this tire side wall product at Advance Auto on the recommendation of the counter person. I bought it to remove the blue from the letters on the new Cooper Cobra 235/70 R 15 tires
PXL_20201125_163106309.jpg

· I sprayed it on, let it sit for 20-30 seconds and wiped off the blue with a rag. It was by far the easiest removal of tire bluing that I have ever had with any product. Also did a good job of cleaning up the sidewalls. Although they were new, so they didn’t need much cleaning. Can’t wait to see how the tires affect handling after they are installed & the car is aligned next Tuesday!
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DOT date 4020, 40th week of 2020, only 22 years newer than my current tires.
PXL_20201125_165416454 dot.jpg

FYI. Treadwear matches my engine. I love it when a plan comes together.
PXL_20201125_165440932 tread.jpg

Hood Weatherstrip

· I also bought a wheel and tire brush, item number 6140726. I did not need it on the new tires and was afraid that it would take off some of the white lettering.

· There is a piece of hood weatherstrip that runs parallel to the grill across the bottom of the hood and seals against the top of the radiator core support. The piece of rubber was in good condition, but very dirty. I used the Bleche White and the tire brush to clean both sides of this flat piece of weatherstrip. The cleaner and brush did a remarkable job of returning this piece of weatherstrip to black.
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· There was some paint overspray which I removed with Brush Cleaner, which is basically a paint solvent from Lowe’s hardware, and rag. After scrubbing both sides I reinstalled the metal clips and pushed it into place one clip at a time across the bottom of the hood.
PXL_20201125_184055890.jpg

PXL_20201125_184114124 hood.jpg

Voltage Regulator

· Yesterday according to the readout on my digital timing light, the system was charging at 15.2 V at 850 RPM. Normally the limit is 15 V, so this is a problem. The battery is getting overcharged.

· Ground: although I had tested ground before at both mounting bolts and found almost no resistance between the firewall and battery negative, I ran a jumper wire directly from the housing of the voltage regulator to the negative battery post. The system is charging at 15.5 V today, and jump wire made no difference, whether I hooked it to the housing, one of the mounting bolts, or the side clips for the connector at the voltage regulator.

· Voltage regulator control: I hooked up my Innova timing light, and my Fluke meter. Both were registering 15.5 V at the battery. If I revved the RPM to 2000 RPM, the charging voltage remained the same. The voltage regulator is controlling voltage, however the voltage is too high.
PXL_20201125_194156712 TLV.jpg

· Voltage Drop: I disconnected the voltage regulator while the engine was running because it receives ignition signal. I checked voltage at the input wire and found 11.5 V. At the battery I found voltage of 12.5 V. I have a 1 V drop across the ignition circuit to the voltage regulator. If it were not for this drop. I believe the voltage regulator would see 15.5 V instead of 14.5 V. It would then reduce charge and perform properly. In other words I have a wiring issue. Power to voltage regulator, DBL wire, firewall connector 12.

· Passenger compartment: Circuit Ignition 1 J2-12DBL. Power begins at ignition switch continues to connector under steering column. Power proceeds through HHL relay and then connects with 4 wires, including J2B-16DBL, which goes to Firewall bulkhead connector 12.

· Some armchair quarterback is going slam his hand on his end table and shout out. “It’s the ******* ammeter! Bypass the ammeter!”

· 1st of all, Vern, your popcorn fell all over the floor. 2nd, the voltage regulator is on ignition circuit 1. The ammeter is not on ignition circuit 1. We need to make sure that ignition circuit 1 is in good condition before worrying about the ammeter. Thus we need to check key-on voltage at the firewall bulkhead connector 12 (engine side), and key-on voltage at the under steering column connector off the ignition switch, and resistance between those two connectors, and resistance between bulkhead connector 12 and the voltage regulator. If all those things check out without explaining the 1 V of voltage drop, we can turn to other areas.

HAPPY THANKSGIVING ONE AND ALL!
 
BATTERY OVERCHARGING
Don’t you love electrical work? Anyway the problem was the system over charging the battery at 15.5 to 15.6 bolts. This was regulated voltage because it was charging at that voltage no matter whether I was at idle or over 2000 RPM. I figured that the voltage regulator was seeing a voltage drop and it turned out to be a total voltage drop of 1.3 V. In other words, the voltage regulator thought it was doing its job because the charging voltage at the battery was 15.5 V, but the voltage regulator was seeing approximately 14.2 V. I measured the voltage drop using the dark blue voltage regulator input power wire and the battery voltage for comparison.

Voltage drop can come from loads on the circuit, resistance in the circuit, or short to ground. I pulled the firewall connector and found battery voltage at the Ignition 1 connector, #12, the connector for the voltage regulator input power.
Large paperclip helps
PXL_20201126_171319120 BH CONN.jpg

Sanded the spade connector. Still had 1.3 V drop. MISTAKE: Decided that the engine wiring harness connector for ignition circuit 1, which the voltage regulator on is on, was bad. Bypassed the bulkhead connector using a wire from the interior that I cut off the back of the bulkhead connector on the interior side and guess what, because I didn’t fully check through the problem, I didn’t resolve the problem. I still had the 1.3 V of voltage drop.
Ignition 1 circuit wire is bottom right, 2nd connector from right. Voltage regulator is on this circuit. Cut that wire. Fuse box disassebles/assembles with bulkhead connector, 2 clips and 2 screws.
PXL_20201126_190022040 INT BH CONN.jpg

Firewall bypass, no help with voltage drop
PXL_20201126_194305042 FW BYPASS.jpg

Ignition circuit 1 has a four wire Junction. There is input power from bulkhead connector terminal 12, dark blue/white wire. Also alternator field power input, ballast resistor power input, and voltage regulator power input, all dark blue 16 gauge
Junction
PXL_20201126_210615222 ORIG 4 WIRE JUNCTN.jpg

LOADS: Next I investigated loads on the circuit. I did this by disconnecting all three wires and then connecting them one at a time to see which caused voltage drop. In other words, for example, I connected the voltage regulator and checked battery voltage and then compared it to voltage at disconnected the alternator field input power and the ballast resistor input power. I found zero voltage drop when the alternator field was connected. I found zero voltage drop when the voltage regulator was connected. I found .7 V drop when the ballast resistor was connected. This .7 V went away when I disconnected the ballast resistor output wire. The ballast resistor wire output wire connects to coil primary positive. I found that if I reconnected the ballast resistor output wire and disconnected ignition coil positive, the .7 V of drop also went away and I had battery voltage at coil positive connector. I reconnected the ignition coil positive and disconnected ignition coil negative. Voltage drop of .7 V went away. Since ignition coil negative is a ground circuit controlled by the computer and the computer has the firewall to engine ground wire connected at one of its mounting bolts and zero resistance to battery ground, I determined that the likely suspect was .7 V of drop at my new Flame Thrower ignition coil.

Alternator Field, disconnected
PXL_20201127_163513853 ALT FLD.jpg

Ballast resistor, connected. Voltage Regulator, also disconnected. Firewall ground at computer ECU
PXL_20201127_181245676 BR CONN.jpg

Firewall ground at engine
PXL_20201127_181253443 FW GND.jpg

As for the remaining .6 V of voltage drop, I measured resistances across the 4 wires to ignition circuit 1 and found none. Decided that the only possible culprit was the 4 wire Junction itself, although I was only getting .4 ohms resistance across the junction. I cut the wire leading to that Junction and found some blackening in the copper strands. It was not enough to create resistance in the wire but it was enough to indicate a problem. My final solution to battery overcharging was to run the voltage regulator and alternator field off the ignition one wire that I had bypassed the bulkhead connector since it had battery voltage.

ENGINE WIRING HARNESS: to do this rewiring, I disconnected the entire engine harness and lay it along the inside of the left side fender, where I could get to it. I measured lengths and made a new Junction with a butt connector between ignition one input power and voltage regulator and alternator field power.

BALLAST RESISTOR & IGNITION COIL WIRING
I have an ignition activated auxiliary fuse box, and I decided, because the average ignition coil draws 6 A or less, to run ignition coil power off of the ignition powered auxiliary fuse box. I used a 30 amp fuse because that’s what the Internet recommended for the fix.
PXL_20201127_215752428 AFB.jpg

Clip to keep wire away from floor/brake pedal, etc.
PXL_20201127_215838515 CLIP.jpg
 
I then found another hole in the firewall, added a grommet, used 14 gauge dark blue wire to color match the original, ran the wire from the auxiliary fuse box through the grommet
Grommet interior side
PXL_20201127_215810900 BRG INT.jpg

Grommet engine side
PXL_20201127_215509042 BRG ENG.jpg

I ran the new dark blue wire through engine wiring harness wire conduit and put the harness back in place. At ballast resistor input, stripped and twisted the copper strands of the new wire together with the computer ECU input power wire at that spade, and crimped on a new spade connector.
PXL_20201127_215412147 BR NEW CONN.jpg

Reconnected everything, and started the car. Initial charging voltage was 14.84 V. This is not surprising since I had drained the battery down with a whole bunch of key on tests. I revved the engine and pleasantly the voltage at the battery actually went down to 14.78.
Engine harness reinstalled
PXL_20201127_215428098 ENG COMP.jpg

I test drove the Fury convertible for 5 miles. Upon returning to the garage, charging voltage was 14.65 V. Generally I like charging voltage between 14 and 15 V, so I’m calling it good.
PXL_20201127_223743936 BATT VOLTAGE.jpg
 
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