I WISH I had a '65 Anything in Mopar C body! I have a running '68, and a wrecked '66. Our '68, Gertrude is quite a find! Literally rescued from a barn around Douglas, AZ, Gertrude now runs a '65 383, bored .040" over w 915 heads, a 65 4V intake w an Edelbrock 1405, a 742 rear end at 3.23:1 and a ragtop ,almost all original save the motor and tranny, which came from our '66. I plan to put a dual exhaust on Trudy this December, God-willing, though the big single one she now has does very nicely save for one rupture in the HUGE Walker muffler on it. Gertrude is an Export, but ENOUGH about her.
Here are a few pix of the Morris Bypass, under the hood. First, observe how I use marine terminals and ring terminals on the fusible links to the + battery top post. One protects the charging lead from the alternator, the second protects all the circuits fed from the starter relay to the power node under the dash. Note how I used a big FAT wire for the circuit into the dash, bypassing that bulkhead connector. Its the one in the second pic visible near the bottom going into the grommet down low on the firewall. The fusible link measures 6" of insulation, w 1/2" bare conductor per end.
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Now see how the charging wire goes into the flex toward the front of the car. I run it in front of the radiator yoke, down low, then in and up to the battery. The third fusible link feeds my auxiliary fuse
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box, for the radiator fan, headlight relays. stereo amp and 2nd cigar lighter socket. All three of my links are made of #12 AWG fusible link wire, cut to 7" total length, leaving 6" insulated. This protects #8 AWG circuits running at up to 100 A at 12VDC (nominal) at wire lengths no greater than 7 feet (
Automotive Wire Size Calculator – Wire Gauge Chart | MGI SpeedWare ) with a 5% voltage drop. Given that my alternator is rated for 95A when the Moon is in Aquarius and so forth, 'tis good to have a suitable conductor for the charging. For the sake of minimizing V.D.* to all the circuits fed from the starter relay, I also upsized to #8 over #10 which was Ma Par's chosen size. Note that they used #14 AWG for their stock fusible link on the later Slab sided cars too, as can be seen in the following pic:
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Note how I taped the connector up, as this thing likely is still hot, having not removed anything under the dash, but rather just re-routing a few wires. I lugged the two wires feeding the Dashboard Destruct Mechanism or ammeter as it was called, together, and fed both of those with that nice fat piece of #8 fed through the grommet in the firewall. I also taped up the old alternator charging wire, which was a skimpy bit of #12 AWG in the engine compartment and from the Fiery Destructo Device. I may leave these wires in place in case Some Future Owner might want to restore them to use. I hope to be dead by such a time, and haunting the car.
Twist your joints well, and get it wired!