A Happy Conclusion to my Present Labors:
The reman TRW did well this afternoon. I flushed the system w nearly 3/4 gallon of new fluid, then burped and bled the system with the last quart. Those 5/8" return hoses require some SERIOUS turn radius to avoid kinks! Since I'll use the length for the cooler when it arrives and is suitably prepared, I don't mind leaving a big loop of hose under the hood for now.
This marks the first time in over 5 years of ownership that Mathilda will run with a PROPER SIZED PS pump! All this time, I've used this little A Body grade 4 5/8" pump, which did an excellent job until the bearings started to go the past couple months.
Note how the belt leaned back, actually rubbing the fan pulley! The OD green 5/8" high pressure hose with the brazed fitting reducing down to an 11/32" barb to complete the return hose into the reservoir clearly betrays how inappropriate the little pump was for this car. The red RTV on the edge of the reservoir did help hold in the fluid though! It didn't ever leak.
Observe how nicely the proper sized pump sits with the old hex bolted pulley lining up perfectly with the 2nd groove on my crank pulley as it should. I replaced the old high pressure hose stump, which had MANY cracks below the woven outer green sheath, with a similar length
of new 5/8" hose, then a filter, then a big fat loop of more hose terminating into the big pump's reservoir as seen. You can also see how I retained the thick shim washers normally used for alternators to insure that the "self adjusting" pump bracket would align the pulleys square and level, as they did.
I hope to have a new shroud built of 1/8" aluminum angle fronted by an old '65 Imperial shroud to maximize the draw of my 18" fan. I actually did very nicely using aluminum FLASHING and some small angle stuff for the 22" x 16" Cold Case I replaced with this 22" x 18" one by Frank Watson. (ECP) It cools VERY well, thus far. With the shroud, I expect Great Things, but that's for Cooling....