Pinion Seal. Tips?

Joseph James

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I can see the differential fluid all over the differential. Now, I have a small puddle under it.

When I change the seal is there anything I have to worry about? Pretty straight forward job?

Car is a 1968 Sports Fury.
 
It is pretty straight forward, but I am guessing you have never done it? Do you know what case your 8 3/4 is? If it is a 741 or 742 just pull the yoke, change the seal, put the yoke back on and torque the nut. If it's a 489 this is where it gets tricky, the 489 uses a crush sleeve for pinion bearing preload. You pull the yoke, change the seal, put the yoke back on, but don't over tighten the nut or you will change the bearing preload. I have done lots of pinion seals with crush sleeves so I have practice. When you have the driveshaft off turn the pinion by hand to get a feel for the preload on it now and put it back to the same.
 
When I get the grease off the case I will look for the numbers. Thanks for the advice. I watched a Chrysler video on YouTube (the one with the little Tech guy) about differentials and came away confused. The seal doesn’t seem to hard to change. If it goes deeper than that, I’ll take it somewhere.
 
The advice from 65sporty was spot-on, and yes, the seal is easy to change once you get that pinion nut off and remove the yoke. And yes, for our world of generally "low performance" cars (no drag racing shock loads!), his method of rotating the pinion back and forth to get a feel for the amount of preload/slop/lash BEFORE you loosen the nut (it could be measured with a dial indicator, too) is a reasonable method to match the preload on the crush sleeve when you go to tighten it back up. Or, make a careful pip mark on the yoke and the nut and the housing (so they all line up perfectly, somehow), and re-torque that nut to the pip mark assuming you put the yoke back on to the exact splines from where your removed it. Thus all the pip or sharp cold chisel marks I mentioned that allow you to exactly reassemble it as you found it. Count spines, take pics, etc. Do this, and the crush sleeve will do just fine for a long, long time.
 
Have you checked the differential vent hose/tubing? if it is clogged up and can't vent, it will leak out of the seals once the heat builds up...
 
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