So.... last night I saw a leak on the passenger side of the carb. There was a drop of fuel on the end of the primary throttle shaft.
My wife came out and asked what the problem was.
I said fuel leak.
She said “I’ll clear the counter”
Pulled another “spare” TQ out of the bin and got to work.
What I thought was a scratch near the repaired main jet well was actually a crack.
Actually two. You can just make out the second one toward the bottom of this picture
Swapped out the jets on the replacement phenolic base and put it back together.
I also adjusted the floats up a bit from 13/16” to 27/32” as that was the height for the floats on the original carb. Still no info available or found for the 9180s recall replacement.
Got curious about the EGR and looked down into the manifold. And noticed the passenger side has a screwed in plug for the exhaust bleed into the manifold.
The driver side still shows the old passage but it is not threaded and appears to be blanked off in casting. No threads cut.
Refinished the air cleaner lid while waiting for car and carb to cool.
Put it all together last night and it ran better... not perfect..... but better.
Surge is completely gone but I definitely have a weak cylinder. On power it is smoother. Off power; on idle it’s still off.
Let’s see where this goes. Still checking coolant for possible loss and blown head gasket and thinking possible weak lifter or pushrod issue. If it’s a burned exhaust valve or bent valve, it is slight. Still NFG but slight.
Started up eagerly this morning. High cold idle was a bit too high (adjustment made) and finally.... no banging into gear. Still a bit of a thud but not a big deal now.
Transition to operating temp was smooth and now acceptable.
I feel confident that the TQ is now well sorted.