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If the stub isn’t out of square I would just order the new bars a 1/4” shorter and run with it.
Oh, you're gonna hate some of my future decisionsIf those rubber isolators are good I’d leave them. It’s an Imperial for crying out loud! I’m serious.
I've done business with them... I think they were specializing in old Mopar trucks for a while and overlapped into other parts. They seemed to be in flux at the time but I think they were Roberts Motor parts.These folks will refurb your original.
Nors Vulcanized Motor Mounts & Rubber Products | Then and Now Automotive
I've done business with them... I think they were specializing in old Mopar trucks for a while and overlapped into other parts. They seemed to be in flux at the time but I think they were Roberts Motor parts.
I'm in agreement to refurb the parts. I think that is most of your issue.
I also would not spend the money on new torsion bars... But that's me. The Firm Feel stuff is just made to stiffen the ride and it's an Imperial... It's supposed to ride soft. Unless the old bars are banged up or broken I would reuse them without hesitation. In fact, I'll even say that the 50 year old bars are probably as good as the new ones.
To make up the difference (if any after the refurb), I would shim the isolators back a little. I think you have some "stack up", as we used to call it, of tolerances that are affecting it, but most of the issue looks to me to be in the isolators.
I will 100% agree with the spring mfg.My original Torsion Bars are heavily pitted, I don't feel comfortable reusing them. I talked to a spring specialist of a spring manufacturer here in Germany. In a nutshell, he told me that springs can lose up to 70% of their rigidity due to heavy rust pitting because they loose their surface tension.
I don't know how much truth and how much marketing there is in this statement, but it concerned me enough to order new torsion bars. The other point is that the left torsion bar is bent.
I'm so deep into this project that a set of new torsion bars don't set me back by much anyway ;)
And I don't think they are much stiffer. They have the same diameter as the stock ones.
I will 100% agree with the spring mfg.
But the "bent t-bar" catches my eye.
They don't bend unless some outside force bends them. That may be the source of your problem. Whatever bent the bar pulled things out of alignment.
Tow truck driver. I put them up with police officers, don't ever want to deal with one again in my life, or only making your life worse in the long run.The Sway bar mount was broken off on the lower control arm on the driver side where the torsion bar is bent. Maybe the previous owner hit something with the LCA!?
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I've done business with them... I think they were specializing in old Mopar trucks for a while and overlapped into other parts. They seemed to be in flux at the time but I think they were Roberts Motor parts.
Tow truck driver.
On the other hand, building poly urethane mounts with a relatively low shore hardness isn't that bad either. It's not like these "performance bushings" you can buy for modern cars..!
My new K-Member bushings are poly urethane as well and they are as flexible as the original rubber!
You got me wrong. My ultimate plan is not to stiffen up the entire Imperial. I would use stiffer mounts if that's the only reasonable solution I have, but if there is a affordable solution to get original rubber mounts, I'll try that first, obviously.
What Then and Now Automotive does looks pretty awesome, but also pretty expensive with building a special high pressure mold and all that. I asked them for a quote, so we will see.
On the other hand, building poly urethane mounts with a relatively low shore hardness isn't that bad either. It's not like these "performance bushings" you can buy for modern cars..!
My new K-Member bushings are poly urethane as well and they are as flexible as the original rubber!
Every time I used poly urethane anything it made the car miserable to drive because it absorbed nothing.