Gerald Morris
Senior Member
The best reason I ever heard was that the electronics didn't need as much insulation from the case, thus being cheaper to build.
There's probably more reasons....
But a lot of folks don't know that the alternator really puts out 3 phase AC that is changed to DC.
Few folks really know what single phase, let alone 3 phase AC is, or why its more efficient to use a 3 phase alternator than a generator to produce even (rectified pulse) DC. Yes, switching grounds saves some pennies on insulation, and in the era of discrete switches, was worthwhile, just. It still has risks, not the least being hot circuits at the load. Still, all the Big 3 1/2 auto companies in the U.S. used ground switching until the 1990s. I suspect all the FET chip controlled stuff in cars now doesn't play well with that paradigm though. I might be WRONG. I know little about post 1986 automobiles because I loathe them and won't have one, so I admit total ignorance here.