I've had a chance to look over my work again without any fear of drying Permatex...it seems that the rubber seal for the front of the pan is too thick. I took out the side corks and even trimmed the outer ends of the rubber seal down and the cover will not go low enough...and yes I've even tried standing on the top of the timing cover to press it down and it won't compress the seal enough! I've taken a picture of the cover installed on the front of the engine (not bolted) and you can clearly see that the crank is much closer to the crank hole towards the bottom than the top...the harmonic balancer clearly will not slide in there properly....now what?...get a new gasket and sand it down so it's thinner??
J. G.
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A question, did you replace the rubber seal on the front of the oil pan? If you are trying to reuse the old one it is hard as a rock and probably will not compress enough to seat the timing cover.
Dave