Thanks guys. These boards can be a bit intimidating to those of us who don't know our butts from a hole in the ground. I find the process tough because there are so many things that are left out of instructions. "Installation is the reverse of removal" is probably the most frightening sentence in a repair manual. So I read the manual, ask questions, read the manual again, and eventually get out the wrenches.
Today's tasks were to find and install new sway bar links, install the fan clutch with stock fan, and get the ride height set to factory specs.
Yesterday I was a bit peeved that the sway bar links didn't fit. I was avoiding getting in the car and going over to the auto parts store to get new ones, so I decided to assemble the parts I had, just to kill time. Once I did that, I realized that they were the right parts after all:
That doesn't mean the old one wanted to come out, though. Even with penetrating oil over night, one of the nuts didn't want to come off. I tried double-nutting the top, but I still couldn't get enough torque on it.
I ended up just getting a hack saw and cutting it off.
I could probably use some new bushings for the bar, but I figure that will all get done soon enough when I do the whole front end.
Once cut off, the other pieces went in place just fine. One small issue was that I didn't know how tight to make them. It didn't occur to me until just now (like, literally as I'm typing this) that the FSM might have had some direction on the matter. So I made them pretty tight, and tried to make them even so I wasn't introducing any static load to one side or the other.
Oooh. Shiny.
My nephew Jack helped.
As I was crawling out from under the car, I looked up under the bumper, and saw some plastic part. I fished it out, and found a "spare" rotor. I wonder how long that's been flopping around up there.
No pictures of the fan replacement, but there wasn't much to it. The installation note I have for it is that it will go in with the clutch attached to the fan if you remove the top radiator hose. The stock fan appears to be smaller in diameter than the flex fan it replaced. I am holding out some small hope that I'll find it doesn't rub on the fan shroud any more, and maybe I don't have to replace motor mounts yet after all!
After that was done, I set the ride height to factory specs, using the steps laid out in the manual. For those who haven't read the back and forth in other threads, the manual says to bounce the car up and down several times to settle the suspension, then measure it. Make any adjustments and re-bounce and re-measure. Lots of guys say to lift the car, adjust, drive to settle, then measure. I get it: it seems like that should be the best way, but it is also really time consuming. So I was happy to find out that the factory specification showed a short cut.
The procedure is to measure the height of the bottom of the torsion bar sleeve, and the bottom of the lower ball joint. Subtract the second from the first, and you should have 1-3/4 inches plus or minus 1/8. Note that those are the numbers and measuring points for an Imperial. Other C-bodies have different measuring points and may have a different measurement. I don't remember.
Anyway, I got myself into the ballpark by counting the number of turns it took to back off the driver's side when I lifted the car up. (The passenger side was too low, so I wasn't going to try to return it to previous.) On my car, that was 36 full turns of the screw. When I put the car back down and cranked on 36 each side, I found that I was within 1/8 inch of level and only a half inch too low. I arbitrarily decided on 10 "whacks" of the ratchet, which was about a third of a turn each, and then measured again. I was spot on to measurement with the driver's side, and just under 1/8 too high on the passenger. Within tolerance. Good enough.
I can't really tell if the pull to the left is any better, because I only drove around my little beach town a few blocks home. I never really got above 25 mph. I also didn't notice much (any?) difference with the sway bar link fixed. But I do think the proper fan is quieter than the flex fan, even at these speeds.
The car really rides high though! I parked it in the same spot where I took the picture when I got new white walls, so i'll try to remember to take a pic of it there for comparison tomorrow.
Holy cow! It just dawned on me that I also didn't hear any clanking in the front end driving down the road. The whole point of this exercise was to get rid of that noise by fixing the isolators.
Heh. Heh. Glad it worked.
Sorry I'm so long-winded. Thanks for reading.